China Standard RC-120 Rotary Cutter Flail Shredders Gearbox with 15 Spline gearbox adjustment

Product Description

RC 120 Rotary Cutter Flail Shredders Gearbox with 15 Spline

Features

• Split tough cotton, BT corn stalks, milo, rice,
• Accelerate the decomposition of plant residues for nutrients
• Provide ground cover to minimize wind and water erosion.
• Available in 15 ‘, 18 ‘, 20 ‘and 25’ widths to fit the row spacing of your crop.

The RC120 and RC125 are available with a hydraulic end tow pack for easy transport. Narrow transport width, so that the line cutter can be through the narrow door, easy to transport on the road. The end drag bag utilizes 2 cylinders to raise and lower the machine and collapsible tongue with minimal interference when reinforced concrete is in use. (SMVS and safety lights are now standard equipment.)

RC Flail Shredders come with a 5 year limited transmission warranty and are available with 3 point lift, half mount or pull Hitch in shredding widths of 15′, 18′, 20′ and 25′(25′ pull or half mount). The driveline comes with standard heavy equipment, including a Cat 5 or Cat 6 main driveline, a 207 HP 1000 RPM transmission, and a 5V belt drive belt to handle the power of larger tractors in harsh conditions. The shredder housing is a shaped 3/16″ thick hood with internal 3/16″ stiffeners in critical wear areas, increasing structural strength to the main machine and extending shredder life. The specially designed housing and 12,620 FPM* tip speed help ensure maximum CHINAMFG crushing and insect habitat destruction. Shredder blades are carbide surfaces that maximize wear life and provide more cutting per foot travel than most competing shredders. The resulting “mulch” speeds up the decomposition of material and the return of nutrients to the soil, while providing ground cover to help prevent erosion caused by wind and water.

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Type: Agricultural Gearbox
Usage: Farmland Infrastructure, Agricultural Machine
Material: Carbon Steel
Power Source: Electricity
Weight: OEM
After-sales Service: Installation Guide
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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rotary cutter gearbox

Design Features for Longevity and Durability in Rotary Cutter Gearboxes

Manufacturers incorporate several design features to enhance the longevity and durability of rotary cutter gearboxes:

  • Robust Housing: Gearbox housings are designed to withstand external forces, impacts, and vibrations, protecting internal components.
  • Bearing Support: High-quality bearings with proper load-bearing capacity and sealing are used to minimize friction, wear, and premature failure.
  • Gear Tooth Geometry: Precision-cut gear teeth and suitable tooth profiles distribute loads evenly, reducing wear and enhancing efficiency.
  • Heat Treatment: Components undergo heat treatment processes to improve their hardness and strength, ensuring they can withstand heavy loads.
  • Sealing: Effective seals prevent dirt, debris, and moisture from entering the gearbox, preserving lubrication and preventing corrosion.
  • Lubrication System: Well-designed lubrication systems ensure consistent and adequate lubrication to critical components, reducing friction and wear.
  • Reinforced Components: Critical parts such as shafts, gears, and bearings may be reinforced or treated to resist wear and fatigue.
  • Alignment and Tolerance: Precise manufacturing techniques and proper alignment during assembly minimize stress, noise, and wear.
  • Overload Protection: Some gearboxes may include overload protection mechanisms to prevent damage from sudden spikes in load.

These design features collectively contribute to the longevity, durability, and reliable performance of rotary cutter gearboxes in challenging operational conditions.

rotary cutter gearbox

Role of Rotary Cutter Gearboxes in Land Maintenance and Clearing:

Rotary cutter gearboxes play a vital role in land maintenance and clearing tasks by offering efficient and effective vegetation management. Here’s how they contribute:

  • Cutting Efficiency: Rotary cutter gearboxes use a powerful rotary motion to cut through dense vegetation, including tall grass, brush, small trees, and undergrowth.
  • Uniform Cutting: The design of rotary cutter gearboxes ensures consistent cutting height and uniform distribution of cut material, resulting in a well-maintained and aesthetically pleasing appearance.
  • Tackling Tough Terrain: These gearboxes can operate on uneven, rough, and hilly terrains, making them suitable for maintaining areas that are difficult to access with traditional mowers.
  • Land Clearing: Rotary cutter gearboxes excel in clearing overgrown land and preparing it for various purposes, such as construction, agriculture, or development.
  • Vegetation Management: They help control invasive plants, prevent wildfires by creating firebreaks, and manage vegetation near infrastructure like roads, power lines, and pipelines.
  • Environmental Preservation: Rotary cutter gearboxes aid in habitat restoration and environmental management projects by selectively removing unwanted vegetation.
  • Time and Cost Savings: These gearboxes offer efficient cutting performance, reducing the time and labor required for land maintenance and clearing tasks.
  • Versatility: Rotary cutter gearboxes are available in various sizes and configurations, allowing them to handle a wide range of land management tasks.

Overall, rotary cutter gearboxes contribute significantly to maintaining clear and accessible land, whether it’s for agricultural, commercial, industrial, or environmental purposes.

rotary cutter gearbox

Converting Input Power into Cutting Motion

A rotary cutter gearbox plays a pivotal role in converting the input power from a tractor’s power take-off (PTO) into the cutting motion required for agricultural and outdoor tasks. The process can be outlined as follows:

  1. Input Power: The gearbox receives mechanical power from the tractor’s PTO shaft.
  2. Input Shaft: The input power is transmitted to the gearbox’s input shaft, which connects to the tractor’s PTO shaft.
  3. Gearing: Within the gearbox, a set of gears (usually spur or helical gears) are engaged to transmit and amplify the input power.
  4. Output Shaft: As the gears rotate, they drive the output shaft connected to the cutting attachment of the rotary cutter.
  5. Cutting Motion: The rotational energy is transferred from the output shaft to the cutting blades or other cutting mechanisms, initiating the cutting motion.

The gearbox’s gearing arrangement and design determine the speed, torque, and direction of the cutting motion. The gear teeth engage and transfer the power efficiently, allowing the rotary cutter to effectively cut through various types of vegetation and terrain. Proper lubrication and maintenance of the gearbox are essential to ensure smooth power transmission and reliable cutting performance over time.

China Standard RC-120 Rotary Cutter Flail Shredders Gearbox with 15 Spline   gearbox adjustment	China Standard RC-120 Rotary Cutter Flail Shredders Gearbox with 15 Spline   gearbox adjustment
editor by CX 2023-12-07

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