helical bevel gear reducer

The EP Series Helical Bevel Reducer provides unmatched performance, durability, and design flexibility. This unit provides torque capacities up to 20,000 Nm (14,750 ft lbs).
The cat4CAD software allows simple interactive product selection of the complete gearbox and gear-engine system. Cat4CAD supports you in choosing and configuring these products, provides you the chance to print out considerable technical data sheets, and generates complete 2D drawings and 3D versions for direct download.
11 sizes
Input power capacities from 0.16 to 120 HP
Gear ratios from 5:1 to 8900:1
Torque capacities to 20,000 Nm
Inverter duty class F insulated motor windings
Course 12 Helical and Spiral Bevel Gears: Provides higher efficiencies and better torques in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges offer a wide selection of design solutions.
UNIBLOCK Housing: For maximum rigidity, universal mounting on five sides or via a torque arm.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, helical bevel gear reducer encoders or pressured cooling.
High efficiency engine design available
Innovative self-locking, self-aligning taper shaft electric motor connection
Gearbox supplied factory filled with synthetic oil
Corrosion and shock resistant cast iron housing
High efficiency helical-bevel gears. 98% per stage
Normally closed breather with multiple places (Optional OtN2000)
Double lip seals upon heat treated, plunge surface shafts
Shaft mounting options include tapered bushings designs
This is a comprehensive offering of energy-efficient, right angle helical bevel enclosed gearing. It is offered as gearmotors and a number of reducers with torque capacities up to 119,000 inch pounds. Housing designs include footed, face and flanged configurations. Gearmotors are available in three stage high efficiency designs through 50 HP and single phase to 5 HP. We offer a selection of input and output shaft options. Additionally, you will see fixed and variable rate motors and selection of ratios obtainable in this product offering.
Features
Accommodates insight power from ¼ Hp to 75Hp
Torque rankings up to 119,489 in-lbs
Reduction ratios up to 7,500:1
Helical – bevel – helical gear train offers cost effective high and low speed solutions
Up to 94% efficient
Four input options available for all units
Two output flange options – B5 and B14
Multiple output shaft interfaces
Crucial dimensions interchangeable with major competitors
Modifications / Accessories
Integral Gearmotor
Clamp Collar C-Face Input
Solid Shaft Input
3-Piece Coupled C-Face Input
CEMA Screw Conveyor Adapter
EZ Kleen Washdown Package
XT Output Seals
Backstop
DURABLE Output Bearings
Inch or Metric Dimensions
Common Applications
Troughing Belt Conveyors
Slider Bed Conveyors
Mixer Drives
Screw Conveyors
Bucket Elevators
General Industrial Machinery
Common Industries
Aggregate and Cement
Air Handling
Chemical, Oil, and Gas
Food, Beverage, and Pharmaceutical
Paper and Forest
Unit and Baggage Handling
Water and Wastewater
As per the developing and varying needs of customers, you can expect a wide range of Helical Bevel Gear Reducers. The technological content of our products permits an extraordinary efficiency/lifespan ratio. The extremely versatile Helical Bevel Gear Reducers we offer are successfully used in a multitude of commercial and civil applications. These are B-Series units which offer excellent affordability and output torque/weight ratio, especially considering that they need not a lot of servicing. Besides these, our products are available in cast iron (sizes 063 to 163) or aluminum (sizes A42 to A73) casing.
Features:
Sizes: 060-080-100-125-140-150-160
Available versions: B-fitted for electric motor coupling, IB with input shaft, CB with compact motor, PB-fitted for engine coupling with flexible joint
Casing with ft FC, flange SC and common UC
Switch on to 90 kW
Gears hardened and tempered with shaved or floor profile
Gearing with 3 decrease stages
Gleason spiral bevel equipment pairs with run-in profile, mounted as second decrease stage for an increased resistance
Reduction ratios between 5, 71 and 187, 24
Torque max 13.000 Nm and admissible radial loads max 80.000 N
High-strength casings optimized with FEM evaluation and input and output flanges of grey cast-iron G200 to ensure best level performances and high reliability
Load capacity calculated and verified according to ISO 6336 and AGMA 2001
Painted with RAL 5010 blue epoxy-polyester powder
Accessories: torque arm, output flange, result shaft, shrink disk, backstop device, protection cover package, viton oil seals, reinforced result, assemble/disassemble kit
Series EP right angle helical bevel equipment motors provide ratios from 8:1 to 160:1 in three stages or up to 10000:1 in five stages. Motors can be found up to 90kW and output torque capacity up to 12,300 Nm.
The series EP helical bevel gear motor is designed with integral cast feet for base or end mounting and may be offered with single or double extended output shafts.
Products are also available since shaft mounted or with result flanges and are designed for mounting horizontally or vertically. The devices can also be provided with a bolt on torque response bracket and all variants are available possibly motorised or with an insight shaft assembly.
Adding to the brand new selection of Ever-Power helical gear motors the product takes advantage of our a long time of accumulated design experience together with the use of top quality materials and elements. The end result is a number of quickness reducing geared motors offering high load carrying capacities, increased efficiency, noiseless running and reliability.
Features of Helical Bevel Gear Motor
Standard motor connection
Capability to fit double essential oil seals, on input and output shaft as required.
All devices are dimensionally interchangeable with various other major manufacturers.
Units are manufactured and assembled from a family group of modular kits for distributor friendliness minimizing inventory and maximizing availability.
Motorized units can be installed with a backstop module and reducer Models can be installed with a backstop and fan.
Applications:
-Conveyors, Agitators, Elevators, Cranes, Crushers
-Helical Bevel gear motors are found in industries such as chemical substances, pharma, packaging, food processing, plastic and automation etc.
Key Features:
Sizes: A40-A50-A70
Offered versions: EP – fitted for engine coupling, IEP – with input shaft, CEP – with compact motor
Cases with feet, flange or universal
Power up to 4,8 Kw
Gears with shaved or ground profile
Gearing with 2 and 3 reduction stages
Hypoid bevel gears for size A40 and A50, gleason bevel gear pairs for size A70, all with run-in profile
Reduction ratios between 7,62 and 442,76
Torque max 450 Nm and admissible radial loads max 5.500 N on hollow shaft and 10.000 N on solid shaft
Cases in die-cast aluminium alloy
Superb mechanical strength while being and particularly lightweight
Load capacity calculated to ISO6336 and verified according to AGMA 2001-B88
Painted with RAL 5010 blue epoxy-polyester powder in in accordance to DIN 1843
Accessories: torque arm, output flange, output shaft.
Generallntroduction of HK series:
Gear Reducer
The EP series gear units, are novel transmission device and composed of Y series engine, helical gear,Arc gear and worm gear. The gears are constructed with high wear-resisting alloy components, specially and finely processed.
Advantages:
1: Helical-bevel gear two-stage reducer
2: Compact structure, high efficiency
3: Quenched 20CrMnTi for gears
4: CE, ISO9001.
5: Compact design, small volume, great appearance ,and solid capacity of being overloaded.
6: Precise division and wide selection for transmission ratio.
7: The efficiency is up to as high since 96% with low energy consumption, strong adaptability and is with the capacity of functioning continually in corrosive or damp environment.
8: All- purpose use, convenient and low-cost maintenance.
9: New seal gadget, strong adaptability.
10: Varied selection of motor combinations, mouting positions and struture projects.

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