helical worm gear motor

Helical-worm gearmotors
Due to their design and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you expect a drive answer to impress you using its high level of performance and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP to you. These could be implemented separately in the modular program. In this manner, they offer you a massive range of sizes, equipment ratios and engine sizes.
However, their greatest power is usually their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you opting for a robust drive solution that you will hardly even hear.
The overall concept offers you many more practical product characteristics and benefits. These include the significantly higher performance of the helical-worm combinations instead of single helical-worm gear models. This is one way you save extra energy in the operation of your systems and are in a position to noticeably reduce ongoing working costs.
You will have the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with a wide variety of AC motors. In addition, you can freely configure all the relevant helical worm gear motor properties. In this manner, you can effectively utilize all the benefits provided by this mixture of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance may be accomplished because of the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you are already saving time and money with this selection and project planning. It is because our modular system allows a multitude of combination options for gear devices and motors. You can therefore reduce operating costs, count on an extended service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional durability and long service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Due to their outstanding efficiency, these drives can be utilized in every commercial sector and customized to individual torque and speed requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel material with particular lubricants, optimized form, this powerful motor achieves high levels of performance and torque. The housing machined on all sides allows diverse mounting options. Double chamber shaft seals are utilized as standard.
The low contour design helps it be suitable for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Helps to keep contaminants and water away.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors arranged new standards for reliability, efficiency and economy with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly design offers easy integration now and a really future proof option. The EP gear engine offers total flexibility in mounting choices includes shaft, base, face, and flange solutions. The motor terminal box can be mounted in substitute positions rotated in 90º steps around the engine frame providing for unparalleled integration possibilities.
EP gear motors comply with UNITED STATES and International criteria, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total alternative for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is usually dirt tight and hose proof,and can be used outdoors or in wet and dusty conditions without the utilization of additional enclosures. Complete rated output is offered by the result shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique mixture of optimized worm wheel materials with special lubricants and optimized shape, this powerful geared motor achieves high degrees of effectiveness and torque. The reduced contour design helps it be ideal for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of state of the artwork helical and worm equipment combinations affords optimum performance fulfilling a multitude of ratio requirements. The 800 BR can be functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All products shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced option for the standard jobs anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is upon the motor shaft. This integrated compact design is an essential element for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are manufactured from case hardened alloy metal and the flanks are precision ground. The worm wheels are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash styles are also component of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Efficiency gearboxes in universal style. The housings are produced from high quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and sound dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with durable walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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