The high-end economy lines GSN & GFE combine powerful with financial efficiency: both lines are also built with helical ground gears, ensuring the very least noise level and smooth running. The full needle bearing offers been especially made to reach high torques that defeat the competition for systems of the same size. All planetary carriers are produced as a cage made from solid materials. This increases quiet operating characteristics while at the same time improving positioning precision and reducing backlash. Yet another shaft sealing ring ensures maximum dust and splash water protection in accordance with protection class IP65 in all lines.
One way to reduce backlash is by using precision gears. The focus on production in precision gears is certainly tighter tolerances, so all over the gear will be a tighter, more precise fit. And the tighter fit means much less play in the apparatus teeth, which may be the cause of backlash in the first place. Of course, precision gears are more costly, but if the application calls for high accuracy, then precision gearing could be the way to go.
From a gear design perspective, an easy way to reduce backlash is to ensure the teeth mesh tightly together. That is typically completed by shortening the center distance between gears. For pre-loading, this can be done utilizing a spring mechanism to hold the gears firmly set up. This also eliminates the play between the gear teeth and thus eliminates backlash.
Of course, the kind of gears used can also have a huge impact on the amount of backlash. So for example, some equipment types such as stress wave gears, or harmonic equipment drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque ideals, the input stage can be dimensionally smaller than the result stage. Its short style makes the GSD range the perfect high-end gearbox for space restricted applications. The low standard backlash of the GSD collection makes it an ideal fit for highly dynamic applications where highest positioning and velocity accuracy is worm drive servo required. The flange result generates highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or higher. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL collection offer the same advantages as the GSB series; the right angle form makes the GSBL collection an ideal match for all dynamic applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-stage motors used with a single-stage AC power supply and three-stage motors used in combination with a three-phase AC power supply. A single-phase motor could be operated by simply connecting it to a single-phase power supply via the provided capacitor. A three-phase motor does not require a capacitor. All you need is to connect the motor right to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly suitable applications for the brand new range are those which place the best demands on positioning accuracy, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are designed to meet the highest production requirements – all lines include precision ground helical gearing, single-piece planetary carriers and full needle bearings.