Custom Pulleys
Ever-power gets the expertise and specialized features to manufactures pulleys that are created for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we are able to produce it no matter what size, materials or details required. Furthermore to aid with your projects Ever-power can manufacture a prototype as well as any production quantity.
Contact Application Engineering to discuss your custom pulley requirements and design challenges. You can even design your very own pulley model using our custom made 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum is the standard metal for all stock pulleys & most custom pulleys. However, there are a variety of other components and finished such as steel or hard anodized aluminum that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the quickest turnaround time in the industry. View our Components and Finishes
We provide pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We can also manufacture pulleys using a variety of other materials such as steel, bronze, plastic, aluminium, and brass.
We provide assistance during the style phase of customer orders, to greatly help our customers have the most affordable and effective pulley or sheave style.
We use the latest inspection tools that helps us to keep quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the wonderful world of manufacturing non-standard parts often equate to “custom” parts. Custom parts mean a whole host of items that the majority of producers can’t afford; things like special tooling, manufacturing, and procedures. These special extras needed to create customized parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating custom parts is handled in specifically in this manner. At Torque Transmissions, however, we have a different way of handling custom parts that makes better sense for our business and for our clients businesses.
At Torque Transmission we make use of a PULL production procedure. Pull-through production is seen as a smaller sized batches, quick responses to customer demands, and smooth product flow. This kind of creation is an exemplory case of lean manufacturing and is the reason why we’re able to make orders to client specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what’s ordered
Same production process as is standard
Standardized tooling: we use our standard mold foundation system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s due date places the order in the production schedule
Once an order is started it movements through the manufacturing process with no delays or queues
Pull-through production of this kind facilitates product customization because the products are produced when they are ordered. This enables us to offer products that will meet a 
customer’s requirements, rather than offering standard products that may not meet up with the needs of a customer or do the job 100%.